Build process models from plant data, evaluate model solutions, and derive optimised operating parameters and setpoints with compliance monitoring before controller action.
Process Plant AI focuses on three key objectives: Financial Monitoring, Process Monitoring, and Process Optimization — bringing real-time insights, instant issue detection, and intelligent alarms together in an easy-to-use, intuitive interface.
Power Cost, Chemical Cost, Operating Cost, and Current Cost Trend tracking for comprehensive financial visibility across plant operations.
Real-time process parameter monitoring, issue detection, intelligent alarms, and operational visibility with compliance integration.
Model-based optimisation delivering optimised operating parameters and setpoints with compliance validation before controller deployment.
Process Plant AI Plant Optimiser specialises in process model-based optimisation for sewage treatment, effluent treatment, and chemical manufacturing facilities.
Municipal sewage treatment with energy-efficient aeration control and sludge management that maintains effluent quality through process model optimisation.
Industrial effluent treatment with variable load handling, optimised chemical dosing and aeration for high-COD wastewater while maintaining compliance.
Process optimisation for chemical manufacturing facilities with precise parameter control and setpoint management for consistent product quality.
Build accurate process models from plant data to understand system behaviour and identify optimisation opportunities.
Derive optimised operating parameters from process models including dosing rates, aeration levels, flow rates and pump operation schedules.
Validate optimised setpoints against regulatory constraints and process limits before deployment to controllers.
Monitor and track key financial metrics across your plant operations with real-time cost trending and analysis.
A comprehensive process modelling platform that builds accurate models from plant data, evaluates optimisation scenarios, and delivers verified operating parameters.
Build accurate process models from plant data that capture system behaviour, mass balance, and operational dynamics for optimisation analysis.
Streams live sensor, PLC and lab data into process models on a continuous basis for accurate real-time optimisation.
Derive optimised operating conditions including dosing rates, aeration levels, flow rates and pump operation schedules from process model solutions.
Convert optimised operating parameters into precise setpoints ready for deployment to controllers, with validation against operational constraints.
Continuous monitoring of process parameters with intelligent alerts for process deviations and equipment anomalies.
Validate optimised setpoints against regulatory constraints and operational limits before controller deployment for reliable compliance.
A systematic approach to process optimization: from plant data through process modeling to optimised setpoints with compliance validation.
Live sensor, SCADA & lab data collection
Build accurate process model from data
Evaluate different model scenarios
Derive optimised operating conditions
Convert to precise setpoint values
Validate against regulatory limits
Deploy to DCS/PLC systems
Optimised plant performance
Gather comprehensive process data from sensors, SCADA systems, and laboratory measurements for model development.
Build accurate process models that capture system behaviour, mass balance, and operational dynamics.
Evaluate different model scenarios and operational strategies to identify optimization opportunities.
Generate optimised operating parameters including dosing rates, flow rates, and aeration levels from model solutions.
Convert optimised parameters into precise setpoints ready for deployment to plant control systems.
Verify all setpoints against regulatory constraints and operational limits before deployment.
Deploy validated setpoints to DCS/PLC controllers with proper integration and monitoring protocols.
Monitor optimised plant performance and collect feedback data for continuous model improvement.
Experience process model-based optimisation for your STP, ETP or chemical plant with optimised operating parameters and setpoints.
A module of Process Plant AI · Plant Optimiser v1.0 · Secure and Private